GTS1000 STEEL RULE DIE THERMOFORM MACHINE

Technical Specifications; Model GTS 1000 (Form- Punch- Cut- Stack) Maximum tool size ( With out stretching ) 1140 * 800 mm Maximum tool size ( With stretching ) 1000 * 790 mm Pozitive stroke 150 mm Negative stroke 150 mm Production material PP, Pet, PS, PVC, OPS Material thickness 1.5 mm ( Maximum ) Pet 2.0 mm PS, OPS, PVS, PP Lenght of the heater pan 2300 mm Upper heater pan power 96.2 Kw Lower heater pan power 91.8 Kw Dry cycle 82 cycle Vacuum pomp power 3 kw Air requirement ( filtered air ) 7 bar Electricity 3 Phases 380 vollt 50 Hz Brands of the used equipments Omron brand (Japan ) servo motors and drivers. Omron brand (Japan ) Plc software. Omron brand (Japan ) touchscreen. Sew Eurodrive brand ( German ) gear boxes and AC motors. DVP brand ( Italian ) or Becker brand ( German ) vacuum pomp. Smc brand ( Japan ) fast communication pneumatic valves. GT Brand ultra energy save forming valve system. Elstain brand ( German ) or Ceramicx ( İreland )H series, black energy saver ceramic heaters. Pfennenberg or Rittal brand ( German ) air conditioner for electric cabinet. Ina, Faq, Ors brand bearings. OMRON, CELDUC, SIEMENS, SCHNEIDER, EBM PAPST brand electric componenets. 1. Feeding Pneumatic roll lifting unit. Double roll lifting capacity. Sheet entrance ceramic side heaters for sheet transport. Nonstop unwinding system. 2. Chain & Chain Rails Omron servo motor chain pulling system from front side. 55 Hrc heat treatment steel channel for chain transport. ( Not Aluminum !!! ) 42 Hrc custom manufacturing chain. Aluminum body with water cooling system. Dropsa Automatic lubrication for chain rails. Automatic sheet stretching ability. Motorised chain rails distance adjustment ability controlling by touchscreen. 3. Heaters Elstain or Ceramicx brand izolated, energy saving H series ceramic heaters. No need for pre heater ! 42 Zones high precission temperature controling with the horizontal and vertical cross heater design. Close timbered ceramic heaters with short gaps. 27 zones controlled upper pan. 15 zones controlled lower pan. Thermocouple PID temperature controoling system. Sheet melting laser sensors. Upper heater total power: 127,8 Kw standart. Lower heater total power: 114 Kw standart Anti-vibration heater trays lineers mowing design. 4. Forming Station 4 columns, each columns are 100 mm heavy duty shafts. Servo motor driven, static clamping force 110 ton. Max. Tool size 1000 x 790 mm. Max. Stroke up and down 150 mm. Motorised up and down height adjustment ability controlled by plc. Lineer system clamping frame design. Automatic lubrication for clamping frame. Induvidiual lubrication feeding for each beraing. Needle type heavy duty bearings. Flow rate controlling system for cooling water. Faster tool change, quick mould locking and automatic centering. Upper block take up system with auxilary piston. 5. Punching Station 4 columns, each columns are 100 mm heavy duty shafts. Servo motor driven. Two movable platen ( upward and downward ) driven by Servo motors. Max. Stroke up and down 150 mm. Motorised high precission punching system for upper platen. Induvidiual lubrication feeding for each beraing. Needle type heavy duty bearings. Upper block take up system with support piston. ( to adjust paralelling between of the platens ) 6. Cutting Station 4 columns, each columns are 100 mm heavy duty shafts. Servo motor driven, static clamping force 144 ton. Two movable platen ( upward and downward ) driven by Servo motors. High precisse heating system for cutting knife controlling by touchscreen. Motorised X-Y position adjustment with lineer scale. Quick knife fixing. Cutting platens with minimal deflection to increase knife life. Induvidiual lubrication feeding for each beraing. Needle type heavy duty bearings. Upper block take up system with support piston. ( to adjust paralelling between of the platens ) 7. Servo motorised Upward Stacking System ( Standart ) -Lower cost with high efficiency. -High accuracy linner guides. 8. Waste Roller Unit Sencronized waste roller with the tork control. Quich waste discharge system. Waste overload warning sensor. 9. Installation Installation of the machinerry and indicated equipments are included to the total cost. Buyer willing to provide flight tickets, transfers, accommmodation and 3 meal for each day per service engineer. 10. Warranty The machine is under the guarantee for 1 year general guarantee 5 years chain guides guarantee, starting from the commissioning date under conditions below. Maintenances must be done regularly according to the user guides. In case of delaying or missing any of this maintenance, and resulting in problems in the machine these situations cannot be included in the guarantee. Warranty does not include shipping cost for goods. If technic service crew needed or required then travel tickets of technicians, accommadation and food costs will be provided by the buyer. If customer remove the brand labels from machine, warranty of machine automatically will be repealed. Failures caused by customer usage is not covered by warranty Machines must be connected with 3/PE, 60 Hz, 440 V regulated electricity. The machine must be commissioned, repaired, revised by the seller\’s specialists or technicians authorized by seller. Spare Parts must be supplied by seller. In case of standard components like motor, pneumatic cylinder, bearings etc… buyer must contact to seller get the approval. And seller will guide the buyer how to change the related part. All the parts which are not manufactured by the seller (mechanic, electric and electronic equipments) are guaranteed by the manufacturer itself. In this respect seller is the controller and follower for this guarantee. In case of failure in these parts seller will deal to solve the problem but after the inspection of the failure guarantee conditions given by the manufacturer of the part will be applied. Consumable parts are out of guarantee. Incorrect operation is out of guarantee. The machine must be operated by the trained operators.